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Keeping Your Electronics Safe with Industrial Strength Hard Shell Cases
October 7, 2024 - Blog

The Need for Protection: Why Industrial Electronics Require Hard Shell Cases

In industrial environments, electronics are often subjected to conditions far harsher than those encountered in everyday use. Sensitive equipment like sensors, communication devices, and control systems are vital for the operation of various industrial processes, making their protection a top priority. The need for robust protection arises from the fact that any damage to these critical (and costly!) electronics can lead to even more costly downtime, project delays, compromised safety, and significant financial losses.

Industrial electronics are not just expensive; they are also the backbone of operations in sectors such as aerospace, oil and gas, military, and manufacturing. These devices often operate in environments where they are exposed to moisture, dust, and physical impacts. Without adequate protection, the likelihood of equipment failure increases. In some environments and with some equipment, the likelihood of equipment failure increases to a near certainty, which typically disrupts operations and leads to extensive repair or replacement costs.

Hard shell cases provide the necessary protection to ensure that these electronics remain functional and secure. At SKB, we understand the unique demands of industrial environments, and our cases are designed to meet these challenges head-on, offering the durability and reliability needed to safeguard your most critical equipment.

Common Environmental Threats to Sensitive Electronics

Industrial electronics are exposed to a variety of environmental threats that can compromise their performance and longevity. These threats include:

  • Moisture and Humidity: Water ingress or high humidity levels can lead to corrosion of electronic components, short circuits, and overall failure of sensitive equipment. This is particularly a concern in industries like oil and gas, where equipment may be used in offshore or high-humidity environments.
  • Dust and Particulates: Dust and other fine particulates can infiltrate electronic devices, leading to overheating, malfunction, and permanent damage. This is a common risk in manufacturing or mining operations where airborne particles are prevalent.
  • Physical Impacts: Industrial environments often involve heavy machinery and rough handling. Dropping or knocking equipment can easily damage unprotected electronics, leading once again to costly repairs or replacements.

SKB’s industrial strength hard shell cases are engineered to eliminate or mitigate these risks. Our cases are watertight, dustproof, and crushproof, providing a controlled environment for your electronics that is stabilized against these external variables.

How Industrial Strength Hard Shell Cases Shield Electronics

Industrial strength hard shell cases, such as those offered by SKB, are designed to provide incredible protection for sensitive electronics. These cases serve as a first line of defense against a wide range of hazardous environments, ensuring that your equipment remains operational in transit or in storage, no matter where or when you need it to be deployed.

One of the primary functions of a hard shell case is to absorb and deflect impacts. SKB cases are constructed from hard-wearing materials like ultra-high-strength Polyethylene and proprietary virgin polypropylene copolymer, which is known for its impact resistance and durability. This material is capable of withstanding significant force, with high-quality foam inserts protecting the contents from shocks, drops, and other physical stresses that are common in industrial settings.

In addition to impact resistance, our cases are designed to be completely watertight and dustproof. This is achieved through the use of precision-engineered gaskets and seals that create an airtight barrier around your equipment, as well as latches that keep your case closed up tight. These features are particularly important in environments where equipment may be exposed to water, chemicals, or airborne particles that would damage delicate electronic components over time.

Key Features to Look for in Industrial Hard Shell Cases

When selecting a hard shell case for industrial use, it’s important to consider several key features that ensure your electronics are fully protected:

  • Durability and Impact Resistance: The case should be constructed from materials that can withstand heavy impacts, rough handling, and the general wear and tear of industrial environments. SKB iSeries cases are made from an ultra-high-strength polypropylene copolymer and Roto molded cases are formed of high-impact polyethylene, which offers exceptional impact resistance while remaining lighter than the competition. Additionally, iSeries and rSeries cases are built to MIL-SPEC (Mil-Std-810H) and meet or exceed the military standards for containers.
  • Waterproof and Dustproof Seals: Look for cases that provide complete protection against water and dust ingress. This is essential for safeguarding electronics in environments where submersion is possible, or where moisture and particulates are prevalent. SKB cases feature gasket-sealed designs that ensure your equipment remains safe from these hazards.
  • Customizable Interiors: To prevent movement and damage during transport, the interior of the case should be customizable to fit your specific equipment. SKB cases offer custom foam inserts that can be tailored to your gear, providing a snug and secure fit.
  • Security Features: For high-value or sensitive equipment, consider cases that include security features like lockable latches or integrated padlock loops. SKB cases offer locking options to keep your equipment secure from theft or unauthorized access.

A final factor is any applicable warranty. The Lifetime Warranty that comes with SKB hard shell cases guarantees protection against defects in materials and craftsmanship for the lifetime of the case for the original owner, ensuring your investment in equipment protection is fully supported. Should any issues arise with the case, SKB will repair or replace it, giving you peace of mind that your case will continue to perform.

Choosing a case with these features will ensure that your industrial electronics are protected against the various risks they may encounter, extending the life of your equipment.

Custom Solutions for Unique Industrial Equipment Needs

In many industrial settings, off-the-shelf cases may not provide the exact protection or fit required for unique or specialized equipment. That’s where custom hard shell cases come into play. At SKB, we are able to offer custom solutions designed to meet the specific needs of your equipment, no matter how unique or complex.

Custom cases can be tailored to fit the exact dimensions and shape of your electronics, ensuring that they are held securely in place during transport and storage. This level of customization is particularly important for equipment with delicate components with unique or irregular shapes.

At SKB, we work closely with our industrial clients to understand their specific needs and develop custom case solutions that provide the highest level of protection and functionality. Whether you’re protecting sensitive electronics, heavy-duty tools, or delicate instruments, our custom cases offer the perfect combination of durability, security, and convenience.

We also pride ourselves on delivering cases that are not only durable and reliable but also tailored to meet the unique challenges of industrial environments. Explore our range of custom solutions today and discover how SKB can help protect your valuable equipment, ensuring it remains safe, secure, and ready for action.

Choosing the Right Case

Selecting the right hard shell case for your industrial electronics is crucial for ensuring their safety and longevity. With a wide range of cases available, it’s important to consider several key factors that will provide the maximum protection for your specific equipment.

Size and Fit: One of the first considerations is ensuring the case is the right size for your equipment. A case that is too large may (depending on the inserts) allow the equipment to move around, increasing the risk of damage, while a case that is too small may not provide adequate cushioning or may not fit your gear. SKB offers a variety of sizes and the option for custom cases to ensure a perfect fit, providing the optimal balance of space and protection.

Durability and Material: The material of the case is another critical factor. Cases made from high-strength polypropylene or polyethylene, like those from SKB, offer exceptional durability, impact resistance, and longevity. This material is not only tough but also lightweight, making it ideal for both protection and portability in industrial environments.

Environmental Protection: Consider the environmental conditions your equipment will be exposed to. If you are working in wet or dusty environments, a waterproof and dustproof case is essential. SKB cases feature airtight seals and are designed to protect against moisture, dust, and other environmental hazards, ensuring that your electronics remain safe and functional.

Security Features: For high-value or sensitive equipment, security is paramount. Look for cases with built-in locks or the ability to use padlocks. SKB cases are designed with reinforced lock points to prevent unauthorized access to your equipment.

Portability: Depending on your needs, the portability of the case may also be an important factor. SKB offers multiple cases with wheels and telescoping handles for easy transport, making it simple to move your equipment from one location to another without compromising on protection.

By carefully considering these factors, you can choose an SKB case that provides maximum protection for your industrial electronics to keep them safe and secure.

The Role of Custom Foam Inserts in Ensuring a Secure Fit

Custom foam inserts play a crucial role in protecting your industrial electronics by providing a secure and tailored fit within the hard shell case. These inserts are designed to cradle each component of your equipment, preventing movement and absorbing shocks that could otherwise cause damage during transport or storage.

Precision Fit: The most significant advantage of custom foam inserts is their ability to conform precisely to the shape of your equipment. Whether it’s a delicate sensor, a complex radio system, or any other type of industrial electronics, custom inserts ensure that every component is held securely in place. This precision fit is essential for minimizing the risk of damage from impacts or vibrations.

Shock Absorption: Custom foam inserts are made from high-density materials that offer excellent shock absorption. This means that even if the case is dropped or subjected to rough handling, the foam will absorb the majority of the impact, protecting the sensitive electronics inside. At SKB, our custom foam inserts are engineered to provide the highest level of impact protection, ensuring that your equipment remains safe and operational.

Organization and Accessibility: Another benefit of custom inserts is the organization they provide. By having a designated space for each piece of equipment, you can quickly and easily access what you need without having to rummage through the case. This organization saves time and reduces the risk of losing small, critical components.

Versatility: Custom foam inserts can be designed for any type of equipment, regardless of its size or shape. At SKB, we work closely with our clients to develop inserts that meet the specific needs of their equipment, providing a level of protection that off-the-shelf solutions simply can’t match.

Incorporating custom foam inserts into your SKB hard shell case ensures that your industrial electronics are protected from the rigors of transport and storage, giving you peace of mind that your equipment is safe and secure.

What Lightweight Material Stands Up to Industrial Demands?

Durability is a key consideration when selecting a case for industrial electronics. The materials used in the construction of the case play a significant role in determining its ability to withstand the harsh conditions often encountered in industrial settings.

Polypropylene Copolymer: At SKB, we use a proprietary blend of ultra-high-strength virgin polypropylene copolymer for our iSeries cases, a material renowned for its durability and resistance to impact. This high-strength plastic is 2.8x stronger than the competition while remaining lighter at the same time. It is capable of withstanding extreme physical stress, including drops, heavy loads, and rough handling, making it ideal for protecting sensitive electronics in demanding environments.

UV Resistance: Prolonged exposure to sunlight can degrade many materials, leading to cracking, fading, or structural weakness. SKB cases are designed with UV-resistant properties so your case remains durable and reliable even when exposed to harsh sunlight over extended periods.

Chemical Resistance: Industrial environments often involve exposure to chemicals, oils, and other corrosive substances. The materials used in SKB cases are resistant to such chemicals, providing an added layer of protection for your electronics and ensuring the longevity of both the case and its contents.

Waterproof and Dustproof Seals: The durability of a case also depends on its ability to protect against environmental factors like water and dust. SKB iSeries and rSeries cases feature watertight and dustproof seals that prevent these elements from penetrating the case, safeguarding your electronics from potential damage.

You can be confident that your SKB case will stand up to the demands of your industrial environment, providing long-lasting protection for your valuable electronics.

Portability and Security: Transporting Industrial Electronics Safely

Transporting industrial electronics requires a careful balance of portability and security. Whether you’re moving equipment across a factory floor or shipping it across the country, the right case can make all the difference in ensuring that your gear arrives safely and is ready to use.

Portability Features: SKB cases are designed with portability in mind, offering features like handles, built-in wheels, or telescoping handles that make it easy to transport heavy or bulky equipment. These features are particularly useful in industrial settings where equipment may need to be moved frequently or over long distances. The lightweight yet durable construction of our cases contributes to making them easy to handle, even when fully loaded.

Security Considerations: In addition to portability, security is a critical concern when transporting valuable industrial electronics. SKB cases are equipped with reinforced lock points and are compatible with TSA-approved locks, providing a secure solution for protecting your equipment from theft or unauthorized access during transit. For particularly sensitive or high-value equipment, custom locking mechanisms can also be integrated into the case design.

Shock and Impact Protection: The movement of industrial equipment often involves exposure to vibrations, shocks, and impacts, all of which can damage sensitive electronics. SKB cases are built to absorb and mitigate these forces, ensuring that your equipment remains protected during transport. The custom foam inserts within our cases further enhance this protection by securely holding each component in place and cushioning it against impacts.

Environmental Protection on the Go: When transporting electronics, it’s also important to consider environmental factors such as moisture and dust. SKB cases offer comprehensive protection against these elements, ensuring that your equipment is shielded from these environmental hazards that would otherwise be unavoidable.

By providing a combination of portability and security, SKB cases offer a reliable solution for safely transporting industrial electronics, whether within a facility or across the globe. With an SKB case, you can be confident that your equipment will arrive at its destination in perfect condition, ready for immediate use.

Maximizing Equipment Longevity with Industrial Strength Cases

In industrial environments, the longevity of your equipment is crucial to maintaining operational efficiency and reducing downtime. One of the most effective ways to extend the life of your industrial electronics is by using high-quality, industrial-strength hard shell cases. At SKB, we design our cases to provide the maximum level of protection, ensuring that your equipment remains functional and reliable over the long term.

Industrial electronics are often subjected to harsh conditions, including physical impacts, environmental hazards, and rough handling. Over time, these factors can lead to wear and tear, ultimately shortening the lifespan of your equipment. By encasing your gear in a durable SKB hard shell case, you have a protective barrier that shields it from these damaging elements whenever it is not being used. This reduces the cumulative wear and tear of everyday use, helping your equipment last longer.

Moreover, our cases are designed with foam or padded inserts that provide a snug fit for your electronics, reducing the risk of internal movement and the subsequent damage that can occur from vibrations and shocks. This level of protection is especially important for sensitive gear and components.

By investing in an SKB industrial-strength case, you are promoting its longevity, which translates to fewer replacements, lower maintenance costs, and increased productivity long term.

Real-World Applications: Industries That Rely on Hard Shell Cases

Hard shell cases play a critical role in protecting industrial electronics across a wide range of industries. From aerospace to oil and gas, these industries rely on durable, high-quality cases to ensure that their equipment remains safe and operational, even in the harshest conditions.

Aerospace: In the aerospace industry, precision instruments and avionics must be protected during transport and storage. SKB cases are used to safeguard these sensitive components from physical impacts, and other environmental hazards, ensuring they perform reliably in critical applications.

Oil and Gas: The oil and gas industry operates in some of the most challenging environments on the planet, from offshore rigs to remote drilling sites. SKB cases are used to protect electronic sensors, communication equipment, and monitoring devices from moisture, dust, and corrosive substances, ensuring that these vital tools remain functional in even the toughest conditions.

Military and Defense: Military and defense operations require equipment that can withstand the rigors of the battlefield. SKB cases are trusted to protect everything from communication gear to weapons systems, providing the durability and security needed to support mission-critical operations.

Manufacturing: In manufacturing, precision tools and electronics are often transported between facilities or stored in environments where they are exposed to dust, moisture, and physical hazards. SKB cases provide the protection needed to keep these tools in top condition, reducing downtime and maintaining production efficiency.

These are just a few examples of the many industries that rely on SKB hard shell cases. Our cases are designed to meet the specific needs of each industry, providing the protection and reliability required to keep operations running smoothly.

Unmatched Protection with SKB's Lifetime Warranty

In demanding industrial environments, ensuring the protection of sensitive electronics is absolutely critical. At SKB, we stand behind the quality and reliability of our industrial hard shell cases, offering a Lifetime Warranty that reflects our commitment to excellence in design and quality. Our Lifetime Warranty ensures SKB-branded hardshell cases are protected against defects in materials and craftsmanship for the life of the case, giving you peace of mind and a durable solution for long-term equipment safety.

If your SKB-branded hardshell case ever encounters a manufacturing defect, we will provide replacement parts, repair the case, or offer a full replacement, ensuring that whatever solution you receive, you will have an incredibly durable case that continues to offer top-tier protection. While the customer is responsible for the cost of shipping the case to our facility, SKB covers all costs for repairs, replacements, and return shipping, making the process straightforward and hassle-free.

This warranty offers not only protection for your gear but also represents our dedication to delivering long-term value to industrial professionals like you who rely on SKB cases. When you invest in an SKB industrial-strength case, you’re investing in a solution built to withstand the some of harshest environments, offering robust, reliable protection for critical electronics over the long haul.

Explore the Lifetime Warranty details to learn more.

Final Thoughts on Choosing the Best Protection

Protecting industrial electronics is an investment in the longevity, reliability, and efficiency of your operations. Choosing the right hard shell case is a foundational part of this protection strategy. At SKB, we understand the unique challenges faced by industrial equipment, and our cases are designed to meet these demands and provide durability and protection.

From custom foam inserts that ensure a secure fit to our proprietary propolymer that withstands some of the world’s toughest environments, SKB cases are engineered to protect your valuable equipment from the physical and environmental hazards it faces every day. Whether you’re in aerospace, oil and gas, manufacturing, or any other industrial sector, our cases provide the peace of mind that comes with knowing your equipment is safe.

Investing in high-quality SKB cases is meant to save you money by reducing the risk of damage, minimizing downtime, and eliminating the need for frequent case replacements. With our lifetime warranty, you can be confident that your investment is protected, and your case will continue to perform for years to come.

Choose SKB Cases for our proven protection, durability, and long-term value. Explore our full range of industrial solutions today and discover how SKB can help you keep your equipment secure and your operations running smoothly.

Invest in the best protection for your electronic equipment with SKB cases. Explore our full range of products, get a custom quote, and find the perfect case for your needs.